ATLAS DOOR SERIES

DESCRIPTION:

The Atlas Door Making machine is all steel construction providing the rigid foundation required for ultra-smooth routing results. Built for the door industry our new Atlas Door Machine features dual spindles to route door perimeter profile, window openings, hinges, door knob opening and lock set in minutes. The Atlas includes (2) high frequency spindles, 1st is for all vertical routing and the 2nd is a dual shaft spindle for all the horizontal routing. The machine includes a double layer high flow vacuum pod table for elevating the door so that there are proper clearances. Connected to a Rotary vane vacuum pump for securing the door as it is processed. The Atlas is powered by brushless AC Servo digital motors and drives, and is controlled via PC based interface that is intuitive and easy to learn and use. The programming software is designed to allow the end user to drag and drop the desires hinge design / size, window cutout, and door lock set. This software also imports door opening scanned profile which then allows the door perimeter to be shaped exactly to the opening saving installers time and money. 

FEATURES:

  • 4′ x 8′ and 5′ x 10′ stock sizes (Special sizes available upon request.)
  • Extended x-axis beam for full routing coverage
  • 4 HP high-frequency vertical collet spindle
  • 4HP high-frequency dual shaft horizontal collet spindle
  • Includes automatic tool calibration pad
  • Accepts industry standard vacuum pods
  • Double layer vacuum pod table
  • Maintenance free brushless AC servo motors and drives
  • Easy to learn and use PC based controller
  • Easy to program

FEATURES

STEEL BASE

The base frame is fabricated from heavy-duty tubular steel that is welded, stress relieved and precision machined, so that the foundation remains true and steady over the operational life of the machine

GANTRY

The gantry is constructed of tubular steel with reinforcing ribs, welded throughout the length of the column, which results in a steady firm beam assembly. This quality engineering and workmanship result in smooth precision cutting.

SPINDLE

The Atlas Door Machine comes standard with high frequency spindles. These precision spindles require no maintenance, use industry standard ER collets, come fully programmable speeds from 6000 to 18000 RPM, and come complete with a vacuum hood and wrenches.

 

Spindle 1: VERTICAL SPINDLE FOR ROUTING DOOR PROFILE, WINDOW OPENINGS AND DOOR KNOB CUTS

Spindle 2: DUAL SHAFT HORIZONTAL SPINDLE FOR ROUTING HINGES AND DOOR LOCK SET

VACUUM TABLE

The Techno Atlas Door Machine includes a double layer high flow vacuum pod table

TOOL CALIBRATION

Automatic tool calibration pad allows for easy and accurate “Z” zero position.

ELEVATION PODS

With our new elevation pod option, you can now raise material off of the machine tables surface for easy horizontal drilling and routing.  

DRIVE TRAIN ASSEMBLY

The Atlas uses precision helical gear racks on the X and Y axes. The mounting of the rack is inverted to help keep dust and debris from building up on the drive system. This assures smooth motion and long term reliability. The precision gearbox is directly coupled to the drive motor and pinion. This eliminates belt stretch inaccuracies, assuring high-speed machining while the system positions the spindle accurately

GANTRY UPRIGHTS

The gantry uprights are cast iron with heavy duty gussets formed into the casting. Each support is machined for housing the various drive assemblies including motors, bearings, belts, and wiring harnesses.

WIN CNC CONTROLLER

The WinCNC interface is a controller system with step jog for fine incremental control, start, stop and pause buttons, single button for safety clearance position, absolute and relative coordinates control, and more.

VACUUM PUMP

ENROUTE SOFTWARE

EnRoute Fabrication is intuitive CAD/CAM software designed to provide an easy way to create and output files for CNC Plasmas, Waterjet or Lasers. EnRoute Fabrication combines an easy-to-use interface and simplilfied output process
to provide a complete and powerful CAD/CAM solution at a great value

ELECTRONICS

All the electrical components are housed and wired in a doubledoored Nema 4 electrical enclosure. This allows for easy access and service when needed. All wiring is tagged so that when service is required, the customer can easily navigate the cabinet. In addition, the cabinet serves as a work bench for the tools required