HDS DRILL BANK NESTING MACHINE
DESCRIPTION:
Techno is proud to release the HDS Drill Bank Nesting CNC Machine Series. This Drill Bank Nesting Machine weighs in at over 6000lbs, includes a 16HP HSD automatic tool changer, 8-position tool rack, HSK63 tool holders, 9-spindle HSD drill bank, vacuum pod nesting table which accepts industry standard pods, twin pack of (2) 10HP rotary vane vacuum pumps with space saving steel base, material pop-up pins for easy sheet alignment, and C-axis drive for aggregate tool head, allowing for 360 degrees of rotation. The machine is powered by 1.5kw Yaskowa AC servo motors and drives delivering speeds in excess of 2000 ipm, all axes riding on high precision THK HSR30 rails and bearings, all powered by an Osai industrial PC based controller which accepts industry standard G&M codes from the most popular cabinet nesting software programs on the market. In addition to woodworking, the HDS Drill Bank Nesting Machine is ideal for Plastic routing / fabrication, Aerospace, pattern making, and many other applications.
FEATURES:
- 12 HP HSD high frequency automatic tool changer spindle
- Osai Industrial grade CNC controller
- Maintenance free brushless AC servo motors and drives
- 4-Zone vacuum t-slot table
- Pneumatic material placement stops
- Hand-held pulse generator with rotary hand wheel
- PC with flat screen monitor, keyboard and mouse
- Easy to use Techno CNC Interface
- Open architecture works with all industry standard CAD/CAM software
FEATURES
BASE FRAME
The HDS Series base frame is fabricated from heavy-duty tubular steel that is welded, precision machined and stress relieved so that the foundation remains true and steady over the operational life of the machine.
DRILL BANK
Optional* The 9-Spindle Drill Bank is an option for the HDS Drill Bank Nesting machine. All nine spindles are on 32mm centers and are fully programmable for individual or gang drilling. The unit is 3HP “L” shaped drill pattern
Details Spacing: 32mm
Number of vertical drills = 5+4 (5)in X & Y,
SPINDLE
The HDS Drill Bank Nesting Series machine comes standard with a 12 HP HSD high frequency automatic tool changer. This precision spindle requires no maintenance, uses industry standard ER collets and ISO 30 tool holders. Fully programmable speeds from 6000 to 24000 RPM, and comes complete with pneumatically retractable vacuum hood
VACUUM SHROUD
The HDS includes a pneumatically operated vacuum hood that has concentrated air flow at the spindle thus efficiently cleaning up the dust and debris as it is routed.
Controller
Techno CNC’s HDS Windows-Based G-Code Osai Interface is included with each machine and is an indispensable tool in any CNC Router application. Its open architectural design accepts G-Code files from any industry standard CAD/CAM software package, and can operate using inch or metric units and is highly customizable to better suite your needs. Customers that are new to automation find the Techno CNC Interface easy to learn and operate. Most are up and running in less than one day of training. They find the intuitive design and functions easy to use and remember. The most fundamental controls and displays are all visible on the main page. Customers soon discover that just because the Techno CNC Interface is easy to use, it does not mean that it is not a comprehensive CNC program.
DRIVE TRAIN ASSEMBLY
The Techno HDS Series CNC Router uses precision helical gear racks on the X and Y axes. The mounting of the rack is inverted to help keep dust and debris from building up on the drive system, this assures smooth motion and long term reliability. The precision gearbox is directly coupled to the Servo motor and pinion. This eliminates belt stretch inaccuracies assuring high-speed machining while the system positions the spindle accurately
TOOLING
The HDS Series machine includes an 8-position tool rack in the rear of the machine. The position of this rack allows for easy loading and unloading of material from either side of the machine.
Manual Pulse Generator (MPG)
The MPG allows the operator to move around the machine, making for easy setup
GANTRY
The gantry is constructed of tubular steel with reinforcing ribs welded throughout the length of the column which results in a steady firm beam assembly. This quality engineering and workmanship result in smooth precision cutting.
TOOL CALIBRATION
Automatic tool calibration pad is designed for easy and accurate recording of tool length off-sets
VACUUM TABLE
The vacuum plenum table surface is multi-zoned which allows the operator to easily switch from full sheet processing to smaller part processing (which requires a smaller segmented area). Zones can be turned off easily via control valves on the front of the machine. Gasketing can also be routed to accommodate various material sizes and styles.
GANTRY UPRIGHTS
The Gantry uprights are cast iron with heavy duty gussets formed into the casting. Each support is machined for housing the various drive assemblies including motors, bearings, belts, and wiring harnesses.
TOOL CLAMP HOLDER
The Techno HDS Series CNC Machine comes equipped with a tool holder clamp fixture, providing a much easier way of inserting and tightening the CNC router bits into your tool holder. This method is safer and easier than using the common procedure of tightening the collet nut with two wrenches while the tool holder is still in the spindle.
POP-UP PINS
The HDS Series machine comes standard with three pop up pins. These pins allow the operator to bank the edge of the material against them precisely aligning the material to the axes of travel and always having a common origin.
DRIVE MOTORS
The HDS Series CNC Router utilizes AC Servo motors powered by Yaskowa drives. These motors require no regular maintenance — therefore, reducing any maintenance downtime.
ELECTRONICS
All the electrical components are housed and wired in a doubled-doored Nema 4 electrical enclosure. This allows for easy access and service when needed. All wiring is tagged so that when service is required, the customer can easily navigate the cabinet. In addition, the cabinet serves as a work bench for the tools required. tool changer. This precision spindle requires no maintenance, uses industry standard ER collets and ISO 30 tool holders, has fully programmable speeds from 6000 to 24000 RPM, and comes complete with a pneumatically retractable vacuum hood.
Take a Closer Look
